Course curriculum

  • 1

    Getting Started

  • 2

    Instructor led live Virtual Classroom

    • Lean Expert Virtual Classroom Schedule

    • Lean Expert Session 1, 6th March 2021, 7:30 PM - 9:30 PM IST

    • Lean Expert Session 1, Manual Login Details, 6th March 2021, 7:30 PM - 9:30 PM IST

  • 3

    Lean Expert Webinars

    • Webinar - Session 1

    • Webinar - Session 2

    • Webinar - Session 3

    • Webinar - Session 4

    • Webinar - Session 5

    • Webinar - Session 6

    • Webinar - Session 7

  • 4

    Transforming Thinking Process

    • Lean Thinking

    • Lean Culture

    • Lean Glossary

    • DMAIC

  • 5

    Value - Strategy

    • Webinar - Session 1

    • Webinar - Session 2

    • Mura, Muri, Muda

    • Hoshin - Kanri - Policy Deployment

    • 7 Wastes

  • 6

    Process Metrics

    • Takt Time

    • Process Lead time and Velocity

    • Process Cycle Efficiency

    • Yamazumi Charts

    • Overall Equipment Effectiveness

  • 7

    Exploration and Analysis

    • Webinar - Session 3

    • Webinar - Session 4

    • Value Stream Map

    • VSM - Exercise

    • A3 - Problem Solving

    • Spaghetti Diagram

    • VA/NVA Exercise - Amber & Benjamin

    • FMEA - Exercise

    • Hierarchical Task Analysis with potential solutions

  • 8

    Bridge Gaps and Build Future

    • 'To Be' Value Stream

    • 5S - Organized Workplace

    • Illustration - Lean 5S

    • Visual Management System

    • Visual Workplace

    • SMED - Single Minute Exchange of Dies

    • Supermarket and Kanban

    • Heijunka

    • ECSRA

    • Just in time

    • What is Kanban?

    • Kanban Card

  • 9

    Sustain and continue improvement

    • Toyota Kata Research

    • Illustration - Coaching Cycle

    • Don't try this at home

    • Kamishibai boards

    • Training Within Industry

    • Kaizen at Toyota

    • Jishuken

    • Yokoten - Replication

  • 10

    Case studies

    • Production Methods

    • Cellular Manufacturing

    • Assembly Line

    • Job Shop

    • Layered Audit Boards

    • Illustration - Value Stream Map 1

    • Illustration - Value Stream Map - Healthcare

    • Customer Experience of moving services in Japan

    • Mcdonalds - Lean Workplace

    • Moving Services in Japan

    • Illustration - Just in time

    • Single Piece Flow - Small Batch Size

    • Illustration - Total Productive Maintenance

    • Illustration - Visual Controls

    • Illustration - Lean Manufacturing

    • Illustration - Rules for Lean Cell Design

    • Illustration - Lean Warehousing

    • Illustration - Visual Management

  • 11

    Examination

    • Examination Enrollment Form